Dachser Successfully Trials Exoskeletons for Warehouse Employees

Dachser Successfully Trials Exoskeletons for Warehouse Employees

For the first time, DACHSER has tested active exoskeletons produced by German Bionic under everyday work conditions in the warehouse

DACHSER has long been looking into providing employees with technical aids to help them perform strenuous tasks. Exoskeletons hold particular promise.

As early as 2019, DACHSER conducted initial warehouse tests, primarily of passive exoskeletons with mechanical spring systems, rails, or weights that assist in lifting loads.

In the meantime, active exoskeletons have reached a level of maturity that can improve warehouse processes as well.

Active exoskeletons use battery-powered robotic motors to facilitate lifting operations, greatly relieving strain on the lower back for anyone lifting heavier loads. Since wearers experience less fatigue, they are more able to maintain good posture.

Active exoskeletons produced by the German manufacturer German Bionic were put through their paces in the warehouse at DACHSER’s Magdeburg logistics center in the spring.

The aim was to gather empirical data under real conditions and to obtain feedback from employees. “Cray X” devices were deployed to support various processes in incoming goods, order picking, and at the packing table.

The exoskeleton can provide 30 kilograms of relief per lifting operation and also assists with carrying.

Automation Pivotal to Stability and Predictability of Warehouse Ops

The exoskeleton can provide 30 kilograms of relief per lifting operation and also assists with carrying.

Stephan Heinemann, Contract Logistics Manager at DACHSER’s Magdeburg logistics center said: “The positive effects of the exoskeletons soon became clear. Our employees benefit from direct relief when handling heavier loads as well as from ergonomic body stabilization.

"That has long-term advantages, too, since the exoskeletons prevent overexertion and workplace accidents that would be damaging to health.”

Another impressive aspect of the devices was their ease of use, which meant that the testers accepted them in no time.

“During testing, everyone noticed—as we had hoped they would—how the exoskeleton relieved their lower back, and rated this as positive,” Heinemann confirms.

Other locations in the DACHSER network will also use the new technology in their warehouses, including the Ulm logistics center starting in the fall.

Thomas Klare, Head of Corporate Contract Logistics at DACHSER said: “Our use of active exoskeletons is an impressive demonstration of how modern technology not only makes work easier straight away, but can also have a positive impact on our logistics operatives’ long-term health.”

Read More: Eight in 10 Warehouse Associates Say Positive Changes are Happening

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